Explosion-Proof Overhead Crane

CYCRANE / Hazardous area handling

Explosion-Proof
Overhead Crane

Crane configurations for hazardous area handling. Define your capacity, dimensions and Ex requirements — then view a budget estimate and request a project quotation.

Rated capacity
1–50 t
Crane span
5–31.5 m
Typical lift
6–18 m
Gas Zone 1/2 · Dust Zone 21/22Ex d / Ex e / Ex tbT1–T6 scope by project

ATEX / IECEx / CNEx scope by project · 2-year warranty

Red overhead crane with maintenance walkway, motors and lifting hook in a workshopHAZARDOUS AREA / PROJECT CONFIGURATION
Overhead crane installation exampleDEFINED BY YOUR EX REQUIREMENTS

01 / Defined by your area classification

Match the Ex package.
Plan your lifting requirements.

Specify an explosion-proof overhead crane around the hazardous area classification, lifting task and workshop layout. The equipment package, protection types and documentation scope are reviewed together for your project.

Explore 1–50 t capacity with wire-rope or chain hoist options. Prepare your zone, group, temperature requirements, control preferences and drawings before requesting the final quotation.

Explore your configuration ↗
  • 01 / EX EQUIPMENT

    Ex-rated package

    Motors, brakes, panels and associated equipment selected to the project requirements.

  • 02 / AREA DATA

    Zone & group

    Gas Zone 1/2 and Dust Zone 21/22 options, subject to area classification.

  • 03 / CONTROLS

    Control options

    Intrinsically safe pendant, Ex radio and PLC interlocks within the agreed package.

  • 04 / APPLICATION

    Process handling

    Refineries, paint shops, chemical plants, LNG and battery production applications.

02 / Your configuration & budget

Build your spec.
See your budget estimate.

Adjust lifting dimensions and requested Ex options to view a budget. Send your selected specification and area classification for a firm quotation.

Crane Configuration

Set dimensions, area requirements, equipment and project details.

10 t
1 t50 t
18 m
5 m31.5 m
9 m
6 m18 m
Duty & hoist
Hazardous area requirements

Use the classification provided for your project. Final equipment and certification scope are confirmed after Ex review.

Controls & hardware
Project details

Timeline selections describe your preference. The final delivery schedule is confirmed with your quotation.

03 / Technical overview

Explosion-proof crane specifications.

Review capacity, dimensions and equipment options. Confirm the area classification, equipment selection and Ex documentation scope.

Explosion-proof overhead crane — technical specifications
TypeTop-running single-girder overhead crane with explosion-proof package
Rated Capacity1–50 t (custom on request)
Span5–31.5 m
Lift Height6–18 m typical
Duty GroupISO/FEM M4–M6
ZonesGas Zone 1/2; Dust Zone 21/22 (per classification)
Gas GroupIIA / IIB / IIC options
Temp ClassT1–T6 (application dependent)
Protection TypesEx d / Ex e / Ex tb (as specified)
ControlsIntrinsically safe pendant; Ex radio; PLC interlocks
Non-SparkingBronze / aluminium-bronze rubbing pieces, anti-spark buffers (optional)
Power380–480 V, 50/60 Hz, 3Ph
SafetyOverload limiter, limit switches, e-stop; optional anti-collision
FinishEpoxy coating systems; stainless fasteners as required
DocumentationDossier with conformity & test records (scope per project)

Application-dependent specifications, equipment selection and certification scope are confirmed in the project quotation.

05 / From inquiry to certification

A clear path to your Ex crane project.

Review area data, the Ex equipment list, inspection and documentation scope before production.

  1. 01 / AREA DATA

    Share the classification

    Zone, group, temperature requirements and drawings.

  2. 02 / PROPOSAL

    Review the Ex equipment

    Equipment list, drawings and project budget.

  3. 03 / MANUFACTURING

    Confirm & inspect

    Inspection and FAT with records.

  4. 04 / DELIVERY

    Prepare documentation

    Marking and the agreed documentation pack.

  5. 05 / COMMISSIONING

    Arrange the support

    On-site or remote guidance, as agreed.

06 / Before you enquire

Questions about
your Ex requirements?

Prepare area data and understand the equipment and documentation scope needed for your quotation.

Discuss your crane project ↗
Which hazardous area details should I provide?

Share the area classification, zone, gas group or dust requirement, temperature requirements, drawings and project destination. Include capacity, span, lift, duty and the requested protection and control options.

Can I request ATEX, IECEx or CNEx documentation?

State the required scheme and destination in your enquiry. The applicable equipment, certification and documentation scope are confirmed for the specific project before the final quotation.

Which crane options can I configure?

The configurator includes duty group, wire-rope or chain hoist, zone, gas group or dust, temperature class, protection type, controls, environment, non-sparking kit and stainless hardware. Equipment selection is subject to area classification and Ex review.

Is the online estimate a firm quotation?

No. It is a budgetary ex-works range for the total quantity selected. Final pricing follows drawings, area classification, duty, supply-scope confirmation and Ex review. The estimate does not confirm certification or suitability for use.

Are shipping and installation included in the estimate?

The estimator is labelled ex-works. Shipping, installation and commissioning support are confirmed separately in the commercial scope. State your destination and required support when enquiring.

07 / Get pricing & lead time

Turn your configuration
into a project quotation.

Tell us capacity, span, lift, zone, group, temperature requirements, protection type and controls. Include area classification, drawings and the required certification scheme.

General inquiries: info@cy-cranes.com. Drawings and tender documents can be sent by email or WhatsApp.

Request a Firm Crane Quote

Share your contact details, area requirements and lifting task. Add the selected configuration from the budget estimator.

    Get a Quote

    Tell us what you need. Our team will help you choose the right solution.





    Not sure about the specifications? Simply describe your application.

    Add a drawing or photo (optional)

    One file, up to 10 MB. PDF, DWG, DXF, JPG or PNG.

    For larger files or videos, share a link that our team can access.

    No obligation. Share the details you know.

    Talk to us Quote · WhatsApp · Email
    Talk with a crane engineer
    Send your capacity, span and duty cycle for a quick budget.
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