HOIST • TROLLEY • LONG-TRAVEL • PLC SAFETY
Crane Control – VFD, Radio, Pendant & PLC
Vector VFDs, anti-sway algorithms, radio/pendant/cabin controls, STO safety and collision avoidance. Builder sizes VFDs, resistors/regen and main breaker, then gives a budget price.
- Vector VFD (Open/Closed-Loop)
- STO / Safety Relays
- Anti-Sway & Creep
- Radio • Pendant • Cabin
Values are budgetary; final engineering after drawings, motor data, inertia and duty confirmation.
- IEC 60204-32
- FEM Duty Guided
- CE/ISO Practices
- 2-Year Warranty
Drives
VFDs for hoist/CT/LT, S-curve accel/decl, brake control, encoder or sensorless vector.
Interfaces
Pendant, radio remote (dual TX), cabin console, inching & creep modes.
Safety
STO, overload limiter, limit switches, collision avoidance, emergency stop chain.
Diagnostics
HMI, fault logs, data logging, Modbus/Profinet/CanOpen (as requested).
Smooth, Safe, Repeatable Motion
- Precision: vector control with S-curve profiles minimizes sway and improves inching.
- Safety first: dual-channel e-stop/limits and STO for hoist per IEC 61800-5-2 practices.
- Operator comfort: radio with feedback, pendant ergonomics, cabin console layouts.
- Maintainability: labeled wiring, spare I/O, diagnostics, remote assist options.
Build Your Spec
Control Snapshot (Budgetary)
- Motions
- Hoist + CT + LT
- VFD Sizing (kW)
- —
- Braking
- —
- Main Breaker
- — A
- Interfaces
- —
- Safety
- —
- Runway
- —
- Qty / Timeline
- 1 / —
- Status
- OK
Hoist kW≈(W·g·v)/(η·1000). Travel kW≈(m·g·rr·v)/(η·1000). VFD size adds vector margin; resistor≈0.2–0.5×kW. Main breaker from total kW and voltage.
Budget Estimate
Auto‑updates from “Build Your Spec”. Budgetary range (ex‑works). Final quote after drawings & duty confirmation.
- Motions
- —
- Drives/Braking
- —
- Interfaces
- —
- Enclosure/Runway
- —
- Quantity
- —
- Timeline
- —
Applications & Examples
Technical Specifications
| Control Types | VFD vector (encoder/sensorless), 2-speed, soft starter; PLC/HMI with diagnostics |
|---|---|
| Interfaces | Pendant, radio remote (single/dual TX), cabin console |
| Safety | STO (up to dual-channel), e-stop/limits, overload limiter, collision avoidance |
| Power | 380–460V, 50/60Hz, 3Ph; main MCCB/isolator, control transformer |
| Enclosure | IP54–IP65; powder-coated steel or SS; heaters & filters as required |
| Comms | Modbus-RTU/TCP, Profinet, CANopen (on request) |
| Docs & Tests | Wiring diagram, I/O list, FAT report, manuals |
From Inquiry to Commissioning
- 01 · DefinitionMotions, duty, environment
- 02 · ProposalPanel GA, I/O & budget
- 03 · BuildAssembly & wiring
- 04 · FATFunction & safety tests
- 05 · CommissionOn-site setup
Get Pricing & Lead Time
Tell us motions, motor kW or load/speeds, power, enclosure, interfaces and safety needs. We’ll return drawings and a firm quote.
Note
Calculator is for discussion; final selection validated for thermal, EMC and safety circuits.
